FIELD SERVICES

Industrial Field Services and Electro-Mechanical Installation

DRS Makina provides industrial electro-mechanical installation and field construction services strictly complying with international standards, catering to both greenfield investments and the capacity expansion and modernization of existing facilities (Brownfield). With our expert site workforce, prioritizing occupational safety, quality, and time planning, complex engineering projects are safely constructed in the field.

Critical Process Equipment Installation The field installation of heavy-tonnage and sensitive process equipment, which constitutes the heart of the facility, is executed with millimetric tolerances and advanced engineering calculations. The positioning and commissioning of all mechanical and electrical equipment, such as steam and gas turbines, HRSGs (Heat Recovery Steam Generators), industrial steam and utility boilers, compressors, generators, shell and tube heat exchangers, pumps, pressure vessels/atmospheric vessels, reactors, modular skid units, cooling towers, and stacks, are successfully conducted by our expert team.

Industrial Piping Services The field fabrication and installation of pipelines, the lifeblood of the process, are carried out with strict adherence to quality standards (ASME B31.1, B31.3, etc.) and isometric drawings. The installation of process piping, utility lines, power plant high-pressure piping systems, and general field piping is completed and tested (hydrostatic/radiographic) under the supervision of our certified welding engineers.

Industrial Structural Steel and Support Systems Installation The installation of heavy industrial structural steel, forming the infrastructure of production facilities, is executed with high engineering standards. The fabrication and field installation of carrier skeletons for process units, pipe racks, heavy equipment supporting platforms, and special pipe and equipment supports are carried out entirely in accordance with industrial dynamics.

Field Tank and Silo Installation On-site fabrication services are provided for massive storage systems that are volumetrically impossible to manufacture and transport in a factory environment. The direct on-site construction and welding operations of high-capacity pressure vessels or atmospheric storage tanks, silos, process towers, and similar giant equipment, designed in accordance with API standards, are carried out by our professional staff.

Facility Maintenance, Repair, and Turnaround Services Ensuring production continuity and minimizing downtime in industrial facilities is of critical importance. DRS Makina guarantees the uninterrupted operation of your facility by meticulously managing the periodic maintenance, mechanical revisions, and emergency repair processes of vital equipment such as pumps, pipelines, tanks, shell and tube heat exchangers, jacketed pipes, and heating coils.

Turnkey EPC Contracting Services DRS Makina offers turnkey projects within the scope of Engineering, Procurement, and Construction (EPC) as the sole responsible contractor for your industrial facility investments. In this integrated service model, which covers the entire project or specific portions according to customer demand, the following 11 core processes are managed with complete and flawless coordination:

  1. Detail Engineering: Execution of mechanical, static, piping, and process design calculations for the project.
  2. Comprehensive Project Planning: Development of the work schedule utilizing critical path analysis and resource optimization.
  3. Prefabs and Shop Processes: In-factory modular (spool fabrication) productions that reduce on-site workload and risks.
  4. Equipment and Material Procurement: Sourcing of quality-certified and traceable materials in compliance with international standards.
  5. Project and Material Management: Efficient coordination of logistics, field storage, and construction site resources.
  6. Occupational Health and Safety (OHS): Strict HSE management under international norms with a “Zero Incident” goal on construction sites.
  7. Environmental Safety and Sustainability: Waste management and minimization of environmental impacts in the field.
  8. Integrated Quality Management (QA/QC): Execution of all testing, non-destructive testing (NDT), and documentation processes in accordance with quality standards.
  9. Electrical and Instrumentation (E&I) Installation: Integration of power, automation, and control systems for process equipment.
  10. Scaffolding, Insulation, Painting, and Coating: Installation of safe working areas, corrosion protection, and thermal insulation processes.
  11. System Commissioning: Flawless handover to the employer in a fully operational state (Start-up) after testing all functions of the facility.